Category Archives: Production

Many of you know by now that my doc­u­men­tary FINDING KUKAN revolves around my dis­cov­ery of the “lost” 1941 Oscar-win­ning col­or film of war-torn Chi­na called KUKAN. Many of you might also be won­der­ing, where in the H… is KUKAN? If it was found, then why can’t we see it? Well when I tracked down the only full copy of the film it had been sit­ting in a Fort Laud­erdale stu­dio for a few decades and then a Geor­gia base­ment for a cou­ple more. Heat and humid­i­ty had done its work.

AMPAS doc­u­men­tary cura­tor Ed Carter opens up the can con­tain­ing KUKAN for the first time.

When AMPAS’s Ed Carter and Joe Lind­ner opened the rusty met­al can that con­tained KUKAN they winced. “Vine­gar,” they both said, wrin­kling their noses. I learned lat­er that that is a sure sign of dete­ri­o­ra­tion. As Joe exam­ined the 2 reels of film that rep­re­sent­ed 90-min­utes of invalu­able col­or footage of Chi­na in 1939 and 1940, he detect­ed both shrink­age and brit­tle­ness (more bad signs of dete­ri­o­ra­tion). Joe said he’d seen films worse off…but not many. Things looked pret­ty grim. If we were in the Emer­gency Room, this would be time for triage.

For­tu­nate­ly a dete­ri­o­rat­ing film takes longer to die than a bleed­ing human. Two years lat­er, KUKAN has been sta­bi­lized but is still in pret­ty bad shape as you can see by the pho­tos I took of it last week at Col­or­lab in Mary­land where AMPAS sent it to have major restora­tion work done.

One of the film can­nis­ters that holds the only known full copy of KUKAN

Close up of the shrunk­en 16mm film that con­tains some of the first col­or footage of China.

Parts of it are so curled that they will nev­er be able to be re-plas­ti­cized (a sort of Botox process for film that hydrates it enough to allow it to lay flat in the scan­ner with­out breaking).

The worst part of the 2 KUKAN reels was so curled it looked like the plas­tic straws you drink out of.

A par­tial copy of KUKAN that I locat­ed in the Nation­al Archives (NARA) will be used to fill in those parts that are unsal­vage­able. The NARA copy was kept in a tem­per­a­ture con­trolled envi­ron­ment all these years and is in fair­ly good shape. But even that has to go through a frame by frame scan­ning process to pull both image and sound­track from the 16mm strip.

DP Frank Ayala shoots the scan­ning of a par­tial copy of KUKAN on the mon­ster machine at Colorlab

DP Frank Ayala, 2nd Cam­era Mia Fer­nan­dez and I arrived at Col­or­lab to film the ini­tial frame by frame scan­ning of the NARA print and learned a lot about the care and effort need­ed to bring a film back to life.

A.J. Rohn­er, project head on the KUKAN restora­tion, threads the NARA print through the scanner.

A.J. Rohn­er, head “sur­geon” on the KUKAN restora­tion process, assured me that “my patient” could be saved despite its hor­rif­ic appear­ance. He gave us a tour of the mon­ster machine that does the scan­ning – an inven­tion of Col­or­lab engi­neer Tom­my Aschenbach.

The scan­ner doing all the work is a fas­ci­nat­ing con­trap­tion that blinks and whirs and beeps — just like some­thing out of Startrek.

I was entranced by its gor­geous parts, blink­ing lights and robot­ic move­ments — so much more tan­gi­bly sat­is­fy­ing to see at work than watch­ing the lit­tle gray line creep across your com­put­er screen as your dig­i­tal footage downloads.

Frame by frame scan begins on the open­ing scenes of KUKAN

Rey Scott in one of the open­ing scenes of KUKAN

I also learned how the sound from the film will be lift­ed from the scan, VISUALLY cor­rect­ed before turn­ing into sound waves and then cleaned and scrubbed to get all the ticks, and hiss­es out. I was sur­prised to learn that those lit­tle hor­i­zon­tal lines on the edge of the film are what make the sound come alive through the pro­jec­tor – a mag­i­cal phe­nom­e­non when you think about it.

Tom­my Aschen­bach demon­strates the mag­ic involved in restor­ing sound on a film

If you look care­ful­ly you can see the sound stripes on one edge of the film. The top strip is the bad­ly dete­ri­o­rat­ed copy of KUKAN I found. Notice the col­or loss.

From the pho­to below A.J. iden­ti­fied the cam­era Rey Scott was using in Chi­na as a 16mm Bolex.

Pub­lic­i­ty pho­to of Li Ling-Ai and Rey Scott tak­en in 1941

Col­or­lab tech­ni­cian Lau­ra Major just hap­pened to have one in the office that she still shoots with.

Lau­ra Major demon­strates the work­ings of her 16mm vin­tage Bolex

Hold­ing that cam­era in my hands, look­ing through the tiny viewfind­er, and learn­ing that the cam­era could only shoot 100 ft of film at a time (rough­ly 2 min­utes) gave me a much greater appre­ci­a­tion for Rey Scott’s hero­ic accom­plish­ment in film­ing the epic scenes con­tained in KUKAN, espe­cial­ly the 15-minute sequence at the end of the movie that depicts the mas­sive bomb­ing of Chungk­ing and the fiery destruc­tion of the city.

Chi­nese boy looks into Rey Scot­t’s Bolex on loca­tion for KUKAN

You can’t believe how tiny every­thing looks through this viewfind­er — no won­der Rey had a hard time focus­ing in places.

I am more deter­mined than ever to reach our $16,000 Kick­starter goal so that we can keep fol­low­ing the mag­i­cal resus­ci­ta­tion of KUKAN and track the amaz­ing sto­ry behind its cre­ation. Please join me on this jour­ney, it’s going to be an incred­i­ble ride!